New Industry Products

Photovoltaic System Bypass Diode Tester

May 09, 2017 by Jeff Shepard

Hioki announced the launch of the Bypass Diode Tester FT4310 for Photovoltaic Systems. The FT4310, which is designed to test bypass diodes in strings of crystalline photovoltaic cells, can be used to detect open and short-circuit faults in bypass diodes by string either in daylight or at night. The instrument is the first portable device capable of detecting bypass diode open faults in operating panels (without requiring the panels to be shielded from sunlight). Principal applications are expected to include maintenance / management of photovoltaic systems and installation of photovoltaic systems.

Bypass diodes used in photovoltaic systems are important components that play both an economic role, by keeping power generation from decreasing, and a safety role, by limiting heating in cells that are unable to generate electricity and thereby preventing the worst-case scenario of fire. However, technicians have been largely unable to inspect these components due to the lack of a simple method for testing them for open faults. Hioki developed and launched the FT4310 in order to facilitate fast, simple discovery of such faults in an effort to increase the safety of installed photovoltaic systems.

Key features include: 1. Detect open faults in bypass diodes by string either at night or during daylight hours, without the need to shield panels from sunlight. By disconnecting the string being measured from the grid, technicians can use the FT4310 to detect photovoltaic strings with bypass diodes with that have experienced an open fault, and they can do so at the junction box and without any need to shield the panels from sunlight. In this way, they can quickly identify malfunctioning strings.

2. Measure bypass route resistance, including the string’s wiring resistance. Since the FT4310 can measure bypass route resistance, including the photovoltaic string’s wiring resistance, customers can detect inspect for diode degradation (in the form of increased resistance) as well as increases in the contact resistance of the connectors between modules.

3. Detect cluster losses and bypass diode short-circuits by means of a high-precision dc voltmeter. When a bypass diode suffers a short-circuit fault, the string’s output voltage decreases (by about 10 V) because the corresponding photovoltaic cells no longer contribute to electricity generation. Since it incorporates a high-precision dc voltmeter, the FT4310 can detect this 10 V difference, allowing it to detect cluster losses and bypass diode short-circuit faults.