SLAC National Accelerator Laboratory and Stanford scientists have set a world record for energy storage, using a clever “yolk-shell” design to store five times more energy in the sulfur cathode of a rechargeable lithium-ion battery than is possible with today’s commercial technology. The cathode also maintained a high level of performance after 1,000 charge/discharge cycles, paving the way for new generations of lighter, longer-lasting batteries for use in portable electronics and electric vehicles.
The research was led by Yi Cui, a Stanford associate professor of materials science and engineering and a member of the Stanford Institute for Materials and Energy Sciences, a SLAC/Stanford joint institute. For some 20 years, researchers have known that sulfur could theoretically store more lithium ions, and thus much more energy, than today’s cathode materials.
But two critical disadvantages prevented its commercial use: When lithium ions enter a sulfur cathode during discharging, they bond with sulfur atoms to create an intermediate compound that’s important for the cathode’s performance; but this compound kept dissolving, limiting the cathode’s energy-storage capacity. At the same time, the influx of ions caused the cathode to expand by about 80 percent. When scientists applied protective coatings to keep the intermediate compound from dissolving, the cathode would expand and crack the coating, rendering it useless.
Cui’s innovation is a cathode made of nanoparticles, each a tiny sulfur nugget surrounded by a hard shell of porous titanium dioxide, like an egg yolk in an eggshell. Between the yolk and shell, where the egg white would be, is an empty space into which the sulfur can expand. During discharging, lithium ions pass through the shell and bind to the sulfur, which expands to fill the void but not so much as to break the shell. The shell, meanwhile, protects the sulfur-lithium intermediate compound from electrolyte solvent that would dissolve it.
“It basically worked the first time we tried it,” Cui said. “The sulfur cathode stored up to five times more energy per sulfur weight than today’s commercial materials. After 1,000 charge/discharge cycles, our yolk-shell sulfur cathode had retained about 70 percent of its energy-storage capacity. This is the highest performing sulfur cathode in the world, as far as we know,” he said. “Even without optimizing the design, this cathode cycle life is already on par with commercial performance. This is a very important achievement for the future of rechargeable batteries.”